Hydraulic Hose Manufacturing

Custom hydraulic hose assemblies and high-pressure fluid transfer solutions

Professional Hydraulic Hose Manufacturing Services

We manufacture custom hydraulic hose assemblies for industrial, construction, and agricultural applications. Our in-house capabilities include cutting, crimping, and testing of hydraulic hoses to meet exact specifications and industry standards.

From standard industrial hoses to specialized high-pressure applications, we provide complete hydraulic hose solutions with quick turnaround times and competitive pricing. All assemblies are pressure tested to ensure reliability and safety.

Our expertise covers working pressures from low-pressure return lines to ultra-high-pressure applications exceeding 10,000 PSI, with temperature ratings suitable for the most demanding industrial environments.

Hydraulic Hose Manufacturing Process

Manufacturing Capabilities

Our state-of-the-art equipment handles the complete hose assembly process:

Hose Sizes

1/4" to 2" diameter, standard and custom lengths

Pressure Ratings

Low pressure to 10,000+ PSI applications

Temperature Range

-40°C to +150°C depending on hose specification

Fittings

BSP, NPT, JIC, SAE, Metric, and custom fittings

Testing

Proof pressure testing to 1.5x working pressure

We stock a comprehensive range of hydraulic hose types including steel wire reinforced, textile reinforced, and thermoplastic hoses. Our crimping machines ensure proper assembly with consistent, reliable connections every time.

Manufacturing Equipment

Hose Manufacturing Process

Quality assured from specification to delivery

1

Specification Review

Analysis of pressure, temperature, and application requirements

2

Hose Selection

Choose appropriate hose type and fittings for the application

3

Precision Cutting

Accurate cutting to specified lengths with clean, square ends

4

Assembly & Testing

Crimping fittings and pressure testing to industry standards

Hose Types & Applications

We manufacture hydraulic hose assemblies for diverse industrial applications:

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Construction Equipment

Excavators, loaders, cranes, concrete pumps, lifting equipment

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Agricultural Machinery

Tractors, combines, balers, sprayers, irrigation systems

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Industrial Systems

Hydraulic presses, injection molding, machine tools, automation

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Mobile Equipment

Refuse vehicles, delivery trucks, material handlers, forestry equipment

Hydraulic Hose Assemblies

Benefits of Custom Hydraulic Hose Manufacturing

Choosing custom manufacturing provides significant operational advantages:

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Exact Specifications

Hoses manufactured to your exact length, pressure, and fitting requirements

Fast Turnaround

Most standard assemblies completed same day or next day

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Quality Assured

All assemblies pressure tested and quality certified before dispatch

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Cost Effective

Competitive pricing with no minimum order quantities

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Complete Solution

Hoses, fittings, adaptors, and installation accessories available

Our manufacturing process ensures consistent quality and reliability, reducing equipment downtime and maintenance costs for our customers.

Quality Assurance

Why Choose Dynasurf for Hydraulic Hose Manufacturing?

Experience and quality you can depend on

50+ Years Experience

Established expertise in hydraulic systems and hose manufacturing since 1971

Complete In-House Manufacturing

Full manufacturing, testing, and quality control in our Sandbach facility

Industry Standards

All hoses manufactured to SAE, EN, and DIN standards as applicable

Emergency Service

Same-day manufacturing available for urgent breakdowns

Frequently Asked Questions

What sizes of hydraulic hose can you manufacture?

We can manufacture hydraulic hose assemblies from 1/4" up to 2" diameter in virtually any length required. Our equipment handles both metric and imperial sizing, with working pressures from low-pressure return lines up to ultra-high-pressure applications exceeding 10,000 PSI.

How quickly can you manufacture custom hose assemblies?

Most standard hydraulic hose assemblies can be manufactured on the same day or next working day. For urgent breakdowns, we offer a same-day emergency service. More complex assemblies or specialized hoses may require 2-3 days depending on material availability.

Do you test every hose assembly?

Yes, every hydraulic hose assembly we manufacture is pressure tested to 1.5 times its working pressure rating before dispatch. This ensures the integrity of both the hose and crimped connections. We provide test certificates when required for quality assurance purposes.

What types of fittings and connections do you offer?

We stock a comprehensive range of hydraulic fittings including BSP, NPT, JIC, SAE O-ring, Metric, and many specialty fittings. We can also source custom or obsolete fittings when required. Our crimping equipment handles both permanent and field-repairable connections.

Can you match existing hose specifications?

Absolutely. Bring us your existing hose assembly or provide specifications, and we'll manufacture exact replacements. We can also upgrade to higher specification hoses if your application demands have changed or if you want improved durability and longer service life.

Do you offer installation services?

While we primarily focus on manufacturing hose assemblies, we can provide guidance on installation and recommend trusted installation partners for complex hydraulic system work. We also supply all necessary adaptors, clamps, and accessories for proper installation.

Need Custom Hydraulic Hose Assemblies?

Fast, reliable manufacturing with quality you can trust

📞 01270 763032
✉️ sales@dynasurf.co.uk
Get Manufacturing Quote